Stage 12&13 - Reverse Osmosis Rinse - The RO water baths rinse parts in an ultra clean rinse before paint. Electrocoating is the most economical way to paint high volume parts. American Industrial Sales, LLC (AIS) is a complete systems house of new & used Industrial Finishing Systems and home to the world’s largest inventory of used Powder Coating and E-coating equipment. An integrated PLC system, allows system users to choose a variety of tilting options, making it even easier to achieve the coating you desire. The part to be coated has a negative charge; the paint bath, a positive charge. Allows for a lower cure temperature. This process is also referred to as paint deposition. Bulk E-coat: When smaller footprint systems are utilized the ware package (size of part) and annual production rate of the system can be constrained. Virtually all unused paint is recovered. As with all of Axalta’s E-coats, AquaEC 5100 and AquaEC 5500 are environmentally-responsable and HAPS compliant due to their lead-free, water-based formulations. The e-coat system allows manufacturers of small or medium sized parts to have an in-house e-coating solution without permanently devoting the space, investment, and operational concerns associated with traditional coating systems. If you are going to e-coat, this is the best method. E-102: Eisenmann Monorail Cathodic E-coat / Electrocoating System Design: 4’-7” W x 5’-10” H Opening, 6 FPM E-LIL1: Indexing Cathodic E-Coat System AIS HEADQUARTERS - 242 South Pearl Street - PO Box 208 - Berlin, WI 54923 PH. many parts or products that can be hung at once. High density throughput allows the customer to get more done in the process time that is needed, minimizing labor and handling needs. E-Coating … E-Coat System With Three Stage Post Rinses (Ships as one module with Pre Treatment tanks): Stainless Steel E-Coat tank with dielectric liner Three stainless steel post rinse stages 3 New 3 hp mixers with stainless shafts and impellers Ultrafiltration Module Stainless steel bag filter Anodes membranes (new) – 10 Anolyte Flush Tank The system is set The paint is than attracted by one or the other being grounded. TTX customers choose electrocoating because of its versatility and durability. ft facility and is offering our demo “LIL” Indexing E-coat system for sale. The metal ions contaminate the coating. E-Coating Is Cost Effective Yet Corrosion Resistant E-Coating is the most automatic, controllable, and efficient method for applying a corrosion inhibiting primer to a metallic part. over other finishing technologies. Cathodic acrylic electrocoatings are used as a one-coat finish. CLEARCLAD E-coat systems can deliver a wide range of lacquer and paint finishes with a combination of state-of-the art performance and decorative effects many of which are unavailable by spray application. Electrocoating is know for its ability to coat assembled products and complex parts using electrical current to … Historically, 90-95% of e-coat lines have used a “zone system” (typically 2-3 zones), in which parts being coated are exposed to 2 or more voltage levels in the tank... and each zone re- quires a separate rectifier. As long as parts to not touch, the entire tank can be The TTX SLIDERAIL SQUARE TRANSFER™’s adaptability allows those who need electrocoating for their part to use it effectively. But we start our systems from a size as small as 500 liters which can process 1.4 square meters every three minutes. Film thickness is regulated by the amount of voltage differential applied. The systems are also equipped with an array of energy conserving features for your finishing system. These rinses are filtered continually using Bag filters. Depending on the size of the tank, the correct The performance advantages, along with reduced What is a two-coat system? It can be applied in a thin and uniform film with penetration into recesses and excellent corrosion resistance. new uses and technologies are developed. To save even more space, the Rota-Coat’s oven can be elevated and placed above the tank itself. number of anodes must be installed in order for the tank to cover the maximum amount The E-coat system is a programmable hoist arrangement. This can be overcome with a topcoat of paint. Here, a pallet of Nissan frames prepares to enter stage 1. This size affords our customers exceptional flexibility in electrocoating products ranging from whole antique car bodies to small drill bits. The E-coat process is a dipping (immersion) system very similar to what is used in metal plating except the finish uses organic paint particles not metal particles in the immersion baths. The negatively charged polarity of the part greatly reduces the amount of iron entering the cured paint film, enhancing the corrosion resistance and durability and reduces contamination in the baths that would then have to be filtered out. footage to be coated at one time. Bubbles can be produced by cavitation in the main tanks pumping system. This phenomenon is known as throwing power and is a critical aspect of the electro coat process. Indexing Cathodic E-Coat System. This E-coat racking architecture that is both efficient and capable of producing deposits on the racks' interior that are the same as parts close to the anode A system that optimizes the advantages of thin-film pretreatments. Ecoat does not protect inside tubes. PACLINE provides conveyor systems for powder coating, wet spray, dip line and E-coat paint and finishing applications. The Rota-Coat utilizes a round tank, separated into different pie-shaped sections. The two-coat completely covers the material's surface improves corrosion resistance. Most e-coat systems are automated, the amount of paint applied to a product can It is now used in many other industries such as Agriculture, Medical, and Electronics as well. Stages 18 thru 21 are a versatility option of another color. E-Coating. The TTX SLIDERAIL SQUARE TRANSFER® system is readily adaptable for handling very large and/or very heavy parts. Our unique lineup includes the iron removal system (Flood Spray), high-performance washing system (Parallel Separator), and counter-flow circulation tank in the degrease process, and high-pressure spray water washing processes. A Cathodic Epoxy E Coat Primer is what protects your car from rusting. filled with parts. This is followed by a water bath that … Differences between Anodic & Cathodic e-coating processes? TTX has designed SST®'s to handle loads up to 12,000 pounds and lengths up to 40’. Stage 10 - Zinc Phosphate Rinse - Rinses excess phosphate off parts and prepares the surface for the sealer. After processing, the baskets are transferred back to the monorail conveyor for forced cooling and unloading. causing it to fail. The product or part is lifted by the load bar and then lowered into each section sequentially. electrocoat process produces little or no HAPS (Hazardous Air pollutants), VOCs Large and Heavy Parts: Designed specifically to meet the needs of component suppliers and metal stamping companies, this innovative e-coat system allows manufacturers of small- to medium-sized parts to have an in-house e-coating solution without the space, investment, and operational concerns associated with traditional coating systems. up for one paint product to run constantly. It starts with an ultraclean degreasing process that removes any contaminants from surfaces. In fact, today, approximately 99% of all new cars manufactured are E coated then top coated with the color of choice. Adaptations of the TTX SST® allow for material handling solutions that decrease the footprint of the coating system and streamline production. (Volatile Organic Compounds), and is RoHS, OSHA and EPA compliant. Custom Small Container E-coat: This system is designed for small parts, fasteners or screws. E-coating is an immersion wet paint finishing process that uses electrical current to attract the paint product to a metal surface. TKS offers design, fabrication, and installation of industrial tanks for electro-coat and UF rinses. . AquaEC 4000 from Axalta Coating Systems is a family of epoxy-based electrocoats chosen by many manufacturers Cathodic ecoat coatings carry very high performance with excellent corrosion resistance. Iron Phosphate can be used, but it only provides a coating weight of 40 to 90 milligrams per square foot providing about 500 salt spray hours. of surface area required. We plan that an efficiently run system can process 600 square meters per 24 hours working. The plastic industry requires this type of coated filler for many applications. any paint collected in the rinse stages is re-introduced back into the application bath. With the paint being suspended in the bath, it has to be constantly agitated, if power is lost, Electrocoating (E-Coat) / Paint Line Systems. The coating is very hard and not very resistant to chipping, scratching or pealing. Stage 5 - Acid Pickle - This stage is an optional stage used to remove scale and light rust. And finally, for the modern age, E-coating technology delivers a coating process with minimal environmental impact: Manufacturers choose electrocoating to provide their products with a durable, lasting be precisely controlled, yielding minimal waste unlike powder or paint overspray. Because opposites attract, the paint is drawn to the metal part and forms an even, continuous film over its entire surface until the coating reaches the desired thickness. A. The process can be performed either way, however there are benefits of having the part grounded (-) and a charge applied to the solution (+) vs. having the parts (+) positively charged and the tank solution holding a (-) negative charge. A Therma-Tron-X e-coat system is designed to enhance paint circulation without clumping, settling or foaming. finish that will stand up to outdoor environments such as water and sunlight or indoor Racking is very important for overall line efficiency. The electrical charge seeks out the path of least resistance and coats the exterior portions of the part or parts nearest to the … The versatility of electrocoating is endless because it can be used both as a top coat or primer. Stages 6 & 7 - Rinse - double rinses after the pickle stage. rinses to remove any residual paint buildup. A variation on the popular TTX SLIDERAIL SQUARE TRANSFER®, the tilting SST® has the ability to dip and drain products at various angles, both side-to-side and front-to-back. Zinc coating weights range from 300 to 400 milligrams per square foot giving superior corrosion resistance. Efficiency. TTX engineers continually think outside of the box to find the solution that best suits the customer’s need. Stage 8 - Rise Conditioner - The conditioner stage is used prior to the zinc phosphate to promote a heavier and more uniform phosphate film build. Electrocoat is a technology used Therma-Tron-X is an industry leader in the manufacture of custom powder coating systems. The coating is very hard and not very resistant to chipping, scratching or pealing. to be used as a primer for almost all ferrous applications. It is typically used in applications where both UV durability and corrosion resistance on ferrous substrates are desired. Depending on the polarity of the charge, either a anodic or a cathodic method can be used for e-coating. Zinc Phosphate can provide up to 3000 hour salt spray. Due to its ability to coat complex parts, electrocoating is used to coat a variety of products, like automotive under-body components, transformers, metal office furniture, military primer, fixtures and marine components. Combining all the functionality of the classic SST® system with new flexibility, the tilting SST® ensures complete coating of the product, even those with deeply recessed surface areas. Each line is different, but with the correct engineering it is possible to coat as E-Coating system is not limited to CaCO3 and can also be used to treat other minerals with different additives such as polymers for example. Electrocoating is a specialty, and no one has devoted more energy and focus to this important specialty than Durusa. Phone: 920-743-6568, For sales inquiries or questions please fill out the following form or call (920) 743-6568, For service inquiries or questions please fill out the following form or call (920) 743-6568, To apply for a job with Therma-Tron-X, Inc., please fill out our on-line application or send a cover letter together with your resume to: jobs@ttxinc.com. or carrying over solution in non-draining voids in parts . The electro deposition process is self-limiting, and slows down as the build up of applied coating electrically insulates the part from the bath. Tilting SST®: Custom Small Container E-coat: and the process of doing so is measured in days not hours. finishing costs, have made it a growing technology that will continue long into the future as The type of conveyor selected for your operation will depend on the weight, size and even the shape of the items being conveyed as well as the type of finishing process being applied. But here in India the major hurdle used to be the investment in E-coating equipment. Parts are transported to the E-coat system and from the system by power-and-free conveyor. Because of the sheer volume of Cathodic epoxy electrocoatings are the benchmark for corrosion resistance. Electrocoat systems apply a direct current charge to a metal part immersed in a bath of oppositely-charged paint particles. Electro coating is used on many products you own! 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